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240W Single Output Switching Power Supply
Features :
HLG-240H
series
Universal AC input / Full range (up to 305VAC) Built-in active PFC function Protections: Short circuit / Overload / Over voltage / Over temperature Cooling by free air convection OCP point adjustable through output cable or internal potential meter Suitable for LED lighting and moving sign applications IP67 / IP65 design for indoor or outdoor installations Compliance to worldwide safety regulations for lighting
Suitable for dry / damp / wet locations
3 years warranty
F
110
SELV
IP65 IP67
HLG-240H-12 A
Blank : IP67 rated. Cable for I/O connection. A : IP65 rated. Output voltage and constant current level can be adjusted through internal potential meter. B : IP67 rated. Constant current level adjustable through output cable. C : Terminal block for I/O connection. Output voltage and constant current level can be adjusted through internal potential meter.
SPECIFICATION
MODEL DC VOLTAGE RATED CURRENT RATED POWER HLG-240H-12 12V 16A 192W CONSTANT CURRENT REGION Note.4 6 ~12V HLG-240H-15 15V 7.5 ~ 15V 15A 225W 150mVp-p HLG-240H-20 20V 10 ~ 20V 12A 240W 150mVp-p HLG-240H-24 24V 12 ~ 24V 10A 240W 150mVp-p HLG-240H-30 30V 15 ~ 30V 8A 240W 200mVp-p HLG-240H-36 36V 18 ~ 36V 6.7A 241.2W 250mVp-p HLG-240H-42 42V 21 ~ 42V 5.72A 240.2W 250mVp-p HLG-240H-48 48V 24 ~ 48V 5A 240W 250mVp-p HLG-240H-54 54V 27 ~ 54V 4.45A 240.3W 350mVp-p
RIPPLE & NOISE (max.) Note.2 150mVp-p OUTPUT
VOLTAGE ADJ. RANGE Note.6 11.2 ~ 12.8V 14 ~ 16V CURRENT ADJ. RANGE VOLTAGE TOLERANCE Note.3 LINE REGULATION LOAD REGULATION SETUP, RISE TIME HOLD UP TIME (Typ.) VOLTAGE RANGE FREQUENCY RANGE POWER FACTOR INPUT EFFICIENCY (Typ.) AC CURRENT INRUSH CURRENT(Typ.) LEAKAGE CURRENT OVER CURRENT SHORT CIRCUIT PROTECTION OVER VOLTAGE OVER TEMPERATURE WORKING TEMP. WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION
Note.4 Note.8
18.6 ~ 21.4V 22.4 ~ 25.6V 28 ~ 32V 6 ~ 12A 1.0% 0.5% 1.0% 5 ~ 10A 1.0% 0.5% 0.5% 4 ~ 8A 1.0% 0.5% 0.5%
33.5 ~ 38.5V 39 ~ 45V 3.3 ~ 6.7A 1.0% 0.5% 0.5%
44.8 ~ 51.2V 50 ~ 57V 2.23 ~ 4.45A 1.0% 0.5% 0.5%
Can be adjusted by internal potential meter or through output cable 8 ~ 16A 2.5% 0.5% 7.5 ~ 15A 2.0% 0.5% 2.86 ~ 5.72A 2.5 ~ 5A 1.0% 1.0% 0.5% 0.5% 0.5% 0.5%
1.5% 2.0% Note.9 2500ms, 80ms at full load 15ms at full load
Note.5 90 ~ 305VAC
230VAC /115VAC
230VAC /115VAC 127 ~ 431VDC PF 0.98/115VAC at full load and rated output voltage 93% 93% 93% PF 0.9 at 65 ~ 100% load 93% 93.5% 94%
47 ~ 63Hz PF0.95/230VAC 90% 92% 90% 4A / 115VAC 2A / 230VAC COLD START 75A/230VAC <0.75mA / 277VAC 95 ~ 108% Protection type : Constant current limiting, recovers automatically after fault condition is removed Hiccup mode, recovers automatically after fault condition is removed. 32.5 ~ 36.5V 40 ~ 48V 13.5 ~ 16V 16.5 ~ 19.5V 22 ~ 26V 26 ~ 33V Protection type : Shut down and latch off o/p voltage, re-power on to recover 46 ~ 50V 53 ~ 62V 59 ~ 65V
95 5 (TSW1) 105 5 (TSW1) Protection type : Shut down o/p voltage, recovers automatically after temperature goes down
-30 ~ +60 -40 ~ +80 0.03%/ @ full load ; +70 , 10 ~ 95% RH (0 ~ 50 ) @ 60% load (Refer to derating curve) 20 ~ 95% RH non-condensing
10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes
SAFETY STANDARDS Note.7 UL1012, TUV EN61347-1, EN61347-2-13 independent (except for HLG-240H C type), UL60950-1, UL8750, TUV EN60950-1, IP65 or IP67 approved WITHSTAND VOLTAGE I/P-O/P:3.75KVAC I/P-FG:1.88KVAC O/P-FG:0.5KVAC SAFETY & ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 / 70% RH EMC EMI CONDUCTION & RADIATION Compliance to EN55015, EN55022 (CISPR22) Class B Compliance to EN61000-3-2 Class C ( 50% load) ; EN61000-3-3 HARMONIC CURRENT EMS IMMUNITY MTBF OTHERS DIMENSION PACKING
NOTE
Compliance to EN61000-4-2,3,4,5,6,8,11; ENV50204, EN61547, EN55024, heavy industry level (surge 4KV), criteria A 207.9Khrs min. MIL-HDBK-217F (25 ) 244.2*68*38.8mm (L*W*H)(HLG-240H-Blank/A/B) 251*68*38.8mm (L*W*H)(HLG-240H-C) 1.3Kg; 12pcs/16.6Kg/0.74CUFT(HLG-240-Blank/A/B) 1.23Kg; 12pcs/15.8Kg/1.16CUFT(HLG-240-C)
1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. Constant current operation region is within 50% ~100% rated output voltage. This is the suitable operation region for LED related applications, but please reconfirm special electrical requirements for some specific system design. 5. Derating may be needed under low input voltages. Please check the static characteristics for more details. 6. Type A and type C only. 7. Safety and EMC design refer to EN60598-1, subject 8750(UL), CNS15233, GB7000.1, FCC part18. 8. Length of set up time is measured at cold first start. Turning ON/OFF the power supply may lead to increase of the set up time. 9. The power supply is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again.
240W Single Output Switching Power Supply
Mechanical Specification
Blank:(HLG-240H)
244.2 12 9.6 220.2
HLG-240H
Case No.994C
series
Unit:mm
9.4
300 20 AC/L(Brown) AC/N(Blue) FG (Green/Yellow)
300 20
+V(Red) -V(Black)
SJTW 14AWG(1.5mm ) 2C
2
SJTW 18AWG(0.75mm ) 3C
2
9.4
34.2 68
4.2 4PL
IP67 rated. Cable for I/O connection.
A Type:(HLG-240H-_A)
244.2 12 9.6 220.2
9.4
300 20 AC/L(Brown) AC/N(Blue) FG (Green/Yellow)
300 20
Vo Io ADJ. ADJ.
SJTW 18AWG(0.75mm ) 3C
2
+V(Red) -V(Black)
SJTW 14AWG(1.5mm ) 2C
2
9.4
34.2 68
4.2 4PL
IP65 rated. Output voltage and constant current level can be adjusted through internal potential meter. (Can access by removing the rubber stopper on the case.)
File Name:HLG-240H-SPEC 2010-06-14
38.8
38.8
240W Single Output Switching Power Supply
B Type:(HLG-240H-_B)
244.2 12 9.6 220.2
HLG-240H
series
300 20 AC/L(Brown) AC/N(Blue) FG (Green/Yellow)
9.4
300 20
2
34.2 68
SJTW 14AWG(1.5mm ) 2C SJTW 18AWG(0.75mm ) 2C 4.2 4PL
2
+V(Red) -V(Black) ADJ1(Blue) ADJ2(White)
SJTW 18AWG(0.75mm ) 3C
2
9.4
IP67 rated. Output constant current level can be adjusted through output cable by connecting a resistor between ADJ1 and ADJ2. Reference resistance value for output current adjustment (Typical) Percentage of rated current Slightly > 100% 75% 50% Slightly < 50% Model 12V Open 680 120 Short 15V Open 560 47 Short 20V Open 680 91 Short 24V Open 510 51 Short 30V Open 820 120 Short 36V Open 1.8K 500 Short 42V Open 680 82 Short 48V Open 620 68 Short 54V Open 820 150 Short
C Type:(HLG-240H-_C)
15.4 8
251 220.2
AC Input Terminal Pin No. Assignment
1
68
9.5
1
37
8
I/P
2 3
7.5
Vo Io ADJ. ADJ.
2
O/P
4.2 4PL
Pin No. 1 2 3
Assignment FG AC/L AC/N
8
DC Output Terminal Pin No. Assignment
Pin No. 1 2 Assignment -V +V
38.8
Output voltage and constant current level can be adjusted through internal potential meter. (Can access by removing the rubber stopper on the case.)
File Name:HLG-240H-SPEC 2010-06-14
38.8
240W Single Output Switching Power Supply
Block Diagram
HLG-240H
RECTIFIERS & FILTER O.L.P.
series
Fosc : 100KHz
I/P EMI FILTER & RECTIFIERS PFC CIRCUIT POWER SWITCHING +V -V ADJ1 ADJ2 (B Type)
FG PFC CONTROL
O.L.P.
PWM & PFC CONTROL
DETECTION CIRCUIT O.V.P.
Derating Curve
100
Static Characteristics
fosc : 100KHz
230VAC
100 90
80
80
60
100VAC
70
LOAD (%)
40
LOAD (%)
-25 -10 0 15 30 50 60 70 (HORIZONTAL)
60 50 40
20
-30
90
100
125
135
145
155 165
175
180
200
230
305
AMBIENT TEMPERATURE (
)
INPUT VOLTAGE (V) 60Hz
Power Factor Characteristic
Power factor will be higher than 0.9 when output loading is 65% or higher.
Constant Current Mode
1 .0 2 1 0 .9 8 0 .9 6 0 .9 4 0 .9 2 0 .9 0 .8 8 0 .8 6 0 .8 4 0 .8 2 0 .8 30% 40% 50% 60% 70% 80% 90% 100%
PF
110V
230V
LOAD
EFFICIENCY vs LOAD (48V Model)
HLG-240H series possess superior working efficiency that up to 93.5% can be reached in field applications.
96 94 92
EFFICIENCY (%)
90 88 86 84 82 80 78 76 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
110V
230V
LOAD
File Name:HLG-240H-SPEC 2010-06-14
240W Single Output Switching Power Supply
DRIVING METHODS OF LED MODULE
HLG-240H
series
There are two major kinds of LED drive method "direct drive" and "with LED driver". A typical LED power supply may either work in "constant voltage mode (CV) or constant current mode (CC)" to drive the LEDs. Mean Well's LED power supply with CV+ CC characteristic can be operated at both CV mode (with LED driver, at area (A) and CC mode (direct drive, at area (B).
100
(B) Constant Current area (A) Constant Voltage area
50 (max.) (C) Hiccup Protection 50 95 Io (%)
Vo(%)
Typical LED power supply I-V curve
Direct driving : Under direct driving, the power supply will work in "constant current mode (CC)" and output voltage of the power supply will be clamped by sum of forward voltage (V F ) of the LED strip. The total forward voltage of series connecting LEDs is suggested for 75%~95% of power supply rated output voltage due to concern of the best PF value and efficiency.
AC source
I/P
HLG-240H
O/P
With LED driver Using additional driver, the power supply will work in "constant voltage mode (CV)" and output voltage of the power supply will be kept in rated value. In this drive mode, several design issues need to be considered: 1.Output voltage of PSU must be higher than total forward voltage of series connecting LEDs by 3V minimum. 2.Input capacitor (Cin) of LED driver circuit should use 2.2uF ~ 22uF(typ.) of rating depends on the operating frequency of the LED driver. The higher the operating frequency is used, the smaller value of Cin should be chosen, and vice versa.
~ ~
AC source
I/P
HLG-240H
O/P
R Cin L Cout VF
IC Circuit
~ ~
File Name:HLG-240H-SPEC 2010-06-14
240W Single Output Switching Power Supply
EMI DEBUG SUGGESTION
HLG-240H
Chassis of LED Lamp
series
C
LED CC driver
~ ~
AC source FG
I/P
HLG-240H
O/P
CC IC
B
A
D
A
A. Add a common mode ferrite choke on output wires to reduce the common emission between 10M ~ 300MHz per lighting EMI regulation. B. Chassis of LED lamp and chassis of HLG-240H or the FG wire should be connected to the safety ground to reduce the EMI noise, including the conduction and radiation emission. C. The additional X-Cap and discharge resistor can reduce the low frequency conduction noise between 9K ~ 1MHz per lighting EMI regulation. D. L-C filter should be added at the DC input of LED constant current driver to avoid the differential emission and high frequency noise generated by the CC driver.
WATERPROOF CONNECTION
Waterproof connector Waterproof connector can be assembled on the output cable of HLG-240H to operate in wet/damp or outdoor environment.
AC source
HLG-240H
I/P O/P
Size
Pin Configuration (Female)
Size
Pin Configuration (Female)
M12
Order No. Suitable Current
4-PIN 5A/PIN M12-04 10A max.
5-PIN 5A/PIN M12-05 10A max.
M15
Order No. Suitable Current
2-PIN 12A/PIN M15-02 12A max.
LED Lamp
Cable Joiner
66 26
20
25
Suitable for 14AWG~22AWG
Up to four wires can be connected through this cable joiner by soldering or clamping by tools.
LED Lamp
HLG-240H
O/P Wires
File Name:HLG-240H-SPEC 2010-06-14

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